Penon — bench phase

Technical documentation

Principle, variants, bench, measurements and mechanics of Penon — work in progress.

Penon is a masthead wind sensor with no moving parts. Wind is read in the way it disturbs an ultrasonic field between fixed transducers; an inertial unit corrects the measurement for the boat’s motion. The project is in its bench phase: the physics is measured before anything is frozen.

The principle

  • Nothing moves. No cups, no vane, no bearing: fixed transducers and an ultrasonic field. Nothing to seize, nothing to wear.
  • A reciprocal measurement. The medium cancels out, the wind remains.
  • Motion corrected. A masthead moves — roll, pitch, acceleration. The on-board inertial unit corrects the measurement in real time: what reaches the helm is the wind, not the boat’s motion.

Two tracks

Track What is published
Time of flight A first version, explored on 26 August 2026.
Resonance A cavity formed by two discs, probes mounted flush with the lower disc, upper disc as reflector. This is the track currently on the bench.

The bench

The project opens at the workbench, not on the water. The cavity is measured first: resonance frequency, quality factor, phase slope.

The set-up fits on a breadboard, from transmission to reception: a frequency sweep around 40 kHz, the received signal read on the oscilloscope, then an op-amp amplification stage added to the chain (18 September).

Measurements

First results on the aluminium cavity:

Quantity Measurement Note
Resonance frequency 39.7 kHz 2 October
Quality factor Q 287 ten times the working assumption
Mechanical distance recovered from the mode spacing no fitted parameter
Off-resonance amplitude predicted by the Lorentzian within 2 %
Thermal drift 75 Hz/°C measured, 70 Hz/°C predicted 4 October, no fitted parameter

The thermal drift was recorded over one night, with no mechanical intervention. The residuals fall to the bench’s noise floor: the relation is explained down to what the instrument can resolve.

Two panels: left, resonance frequency and temperature through the night; right, frequency against temperature with the regression.
One night of recording: resonance frequency and temperature, then frequency against temperature.

Mechanics

Both cavity discs are machined from aluminium, then assembled on spacers.

Step Date What changes
Machined discs 30 Sept. Both discs milled and drilled in aluminium on a CNC mill
Cavity assembled 2 Oct. Spacers in place, screws around the rim, probe openings cleared
The CNC mill machining an aluminium disc clamped on the spoilboard. The assembled cavity seen at an angle: both discs and their spacers.

Machining the discs

Drill both plates together, stacked in the fixture, for perfect alignment; do not change Z0 for the transducer openings. Once the M2.5 holes are made, screw the stack to the spoilboard as well as the double-sided tape.

3D model

Published files

The CNC programs of the V2 resonance variant are published as they are, signed with the Tadorne publication key and timestamped by FreeTSA (RFC 3161), under the CERN-OHL-S v2 licence:

The same files, and the source of this site, are in the repository github.com/tadorne-org/penon. Key verification: tadorne.org/verify.

The horizon: dedicated silicon

Today the measurement chain relies on parts a single supplier can discontinue. The answer is an in-house, characterised measurement core: validated first in RTL on an FPGA, then rebuilt in silicon. In the same family of silicon time measurement: OpenTDC.

Status and open points

Point Status
Bench (M1) in progress: frequency and Q measured, thermal drift characterised; phase slope and method to be published
Housing to be designed for machining, once off the bench
Electronics transmit–receive chain on a breadboard; board and firmware documented when published
Calibration (M3) reference bench and a certificate per piece, to come
Licences G-code under CERN-OHL-S v2, licence stated with each later release

What comes next is on the roadmap: nine milestones, from the bench to the first series.